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Early-Phase Semi-Solid & Liquid Drug Product Development

Building a Robust Foundation for Topical & Non-Sterile Liquid Success

To start programs on the right foot, CPL’s early-phase development efforts combine pre-formulation, characterization, target product profile establishment, and rapid formulation screening with phase-appropriate analytical methods and in vitro skin testing. By integrating manufacturability, stability, and regulatory expectations from day one, we help innovators de-risk programs, select the right lead formulations, and move quickly and confidently toward IND and first-in-human clinical studies on schedule.

Integrated Early-Phase Development for Semi-Solids & Liquids

From the earliest stages of our programs, CPL unites formulation, process, analytical, and product testing expertise to de-risk development, enable IND-ready data packages, and design scalable processes.

Early-Phase Product & Formulation Development

From early API solubility and excipient compatibility work through prototype batches, stability screening, and Design of Experiments, CPL designs robust, manufacturable formulations for even the most challenging semi-solids and non-sterile liquids. Our integrated teams unite formulation, analytical, and manufacturing expertise to select the right lead candidates and design processes that scale smoothly. By thinking ahead to GMP manufacturing from day one, we accelerate development, de-risk key milestones, and set products up to perform reliably in the lab, plant, and marketplace.

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Manufacturability & Process Development

CPL’s teams have manufacturability at the forefront from day one. For semi-solids and non-sterile liquids, our process development teams anticipate hurdles like microbiological control, formulation complexity, long-term stability, and scale-up risks, and design processes accordingly before timelines are threatened. We map CPPs (Critical Process Parameters) to CQAs (Critical Quality Attributes), translating processes from lab-scale to larger runs, aligning documentation and controls with cGMP expectations.

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Analytical Method Development

CPL treats analytical development as a core design element of early-phase programs, not merely a task to be checked off the list. We create phase-appropriate methods that are accurate and reproducible, while anticipating future needs for process validation, later-phase clinical runs, and commercial cGMP manufacturing. By working in lockstep with the formulation team, we shorten development cycles, minimize method rework, and ensure your analytical methods truly reflect how the product will be made, tested, and released at scale.

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Product Testing in Early-Phase Development

CPL’s quality control and analytical labs provide the full spectrum of release, stability, and performance testing needed to advance early-phase programs. Our cross-functional team of analytical chemists, microbiologists, and process engineers supports early-phase clinical batch manufacturing. From method execution to data interpretation, every result is generated under cGMP and aligned with global regulatory expectations, building strong, phase-appropriate data packages for your next milestone.

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Clinical Manufacturing

CPL’s toxicology batch and clinical manufacturing services provide a reliable supply of semi-solid and non-sterile liquid drug products for early development through late-phase clinical trials. Drawing on 35 years of experience with topical and liquid drug products, we produce early-phase batches with the precision, consistency, and regulatory rigor your program demands. Batch sizes from 20kg to 5,000kg support everything from first-in-human studies to later-stage trials.

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CPL Experience Spotlight

Non-Sterile Liquid Suspension Dose Uniformity

CPL was tasked with developing a generic oral suspension containing a high API load (12% w/v). The primary challenges were preventing API sedimentation during long-term storage and achieving a uniform particle size distribution (PSD) to ensure accurate, reproducible dosing. The formulation also needed to remain freely pourable for patient use.

Early-Phase Capabilities At-a-Glance

From packaging and labeling to GMP manufacturing and regulatory support, CPL delivers end-to-end support for OTC semi-solid and non-sterile liquid products under one roof. Our capabilities include:

Product & formulation development

Manufacturability studies

Process development

Analytical method development

Product testing services

Toxicology batch and early-phase clinical manufacturing

Skin Lab, skin testing services

Supporting Technologies & Facilities

40,000 ft2 laboratory space with state-of-the art analytical instrumentation

Pilot manufacturing suite (batch sizes from 20kg to 300kg)

State-of-the-art analytical instrumentation

140,000 ft2 GMP manufacturing

Intrinsically-safe (XP) suites

(8) GMP suites

Mixing kettles from 20kg to 5,000kg

Temperature control (heating/cooling capabilities)

Nitrogen blanketing

Yellow lighting

Dedicated to Excellence
from Molecule to Commercialization

CPL supports programs from early-phase through commercial launch, combining preformulation insight, robust semi-solid and non-sterile liquid development, scalable process design, and clinical and commercial manufacturing.

Pharmaceutical Development Services Icon

Pharmaceutical Development Services

Analytical & Product Testing Icon

Analytical & Product Testing

Clinical & Commercial Manufacturing Icon

Clinical & Commercial Manufacturing

Packaging, Labeling & Serialization Icon

Packaging, Labeling & Serialization

Semi-Solid & Non-Sterile Liquid Expertise Icon

Semi-Solid & Non-Sterile Liquid Expertise

Unique Product Handling Experience Icon

Unique Product Handling Experience

Concept to Commercial Capabilities Icon

Concept to Commercial Capabilities

Regulatory Classification-Specific Strategies Icon

Regulatory Classification-Specific Strategies

FAQs

Explore answers to the most frequently asked questions about early-phase development of semi-solids and non-sterile liquid drug products.
  • CPL is a specialist pharma CDMO focused on semi-solids and non-sterile liquids. Our product development team of 35 scientists and technical experts supports early-phase product and formulation development for creams, ointments, gels, lotions, solutions, and suspensions. Services include pre-formulation and product characterization, formulation development, manufacturability studies, early process development, analytical method development, IVPT/IVRT-based testing, and clinical batch manufacturing. This integrated approach helps de-risk IND-enabling work and prepares drug products for later-stage GMP manufacturing and process validation in the pharmaceutical industry.

  • Unlike pure development houses, CPL designs semi-solid and liquid formulations from the start, with scale-up and tech transfer in mind. Our teams map CPPs to CQAs, perform manufacturability studies on emulsions, gels, ointments, solutions, and suspensions, and evaluate equipment fit for non-sterile liquid manufacturing and semi-solid dosage form manufacturing. By understanding process parameters early, we simplify scale-up and support a smoother path to commercial manufacturing.

  • CPL’s analytical development services focus on building phase-appropriate methods that will grow with your program. We provide analytical method development and analytical method validation (ICH Q2) for assay, related substances, content uniformity, viscosity, pH, particle size, and more. This foundation streamlines CMC packages for INDs and prepares data sets that will ultimately support NDA, ANDA, or 505(b)(2) submissions.

  • As a CDMO with extensive experience serving Canada, US, and global markets, CPL provides GMP clinical batch manufacturing for semi-solids and non-sterile liquids, including topical products, nasal sprays, oral suspensions, and other liquid pharmaceuticals. We support clinical trial manufacturing, registration batch manufacturing, and phase-appropriate process validation. Integrated supply chain management, container closure system expertise, and robust quality control testing help ensure reliable clinical supply while laying the groundwork for later commercial scale-up.

Commitment.
Partnership. Legacy.

Leverage CPL’s 35 years of expertise in non-sterile liquids and semi-solids to ensure your program's success. We’ll support your product from molecule to market, or step in at any stage of its product lifecycle.

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