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Commercialization & Commercial Supply

From Late-Phase Readiness to Reliable Commercial Supply

As products transition from Phase II/III into launch and beyond, CPL tightens every aspect of the process so semi-solid and non-sterile liquid drug products are truly commercial-ready. We lock in formulations, CPPs (Critical Process Parameters), and CQAs (Critical Quality Attributes), and execute registration, PPQ (Process Performance Qualification), and commercial validation batches under cGMP. Integrated analytical method validation, stability programs, and in vitro skin testing feed robust CMC packages for NDA, ANDA, and 505(b)(2) filings. At the same time, our proven manufacturing, packaging, and supply chain capabilities support dependable, inspection-ready commercial supply.

Integrated Commercial-Phase Control for Semi-Solids & Liquids

As products move through registration, launch, and routine supply, CPL unites formulation, process, analytical, and product-testing expertise to ensure robustness, support PPQ and registration batches, and sustain reliable commercial manufacturing.

Commercial Product & Formulation Optimization

In the commercial phase, CPL focuses on tightening and maintaining semi-solid and non-sterile liquid formulations for long-term success. We refine compositions based on clinical, stability, and manufacturing data, confirm robustness at commercial scales, and mitigate any remaining risks. By aligning formulation decisions with CPPs and CQAs, we help sponsors finalize durable, registration-ready formulations that perform consistently batch after batch.

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Process Characterization & PPQ

For commercial readiness, manufacturability means proven, reproducible performance over time. CPL characterizes processes for semi-solids and non-sterile liquids, maps CPPs to CQAs, executes engineering and PPQ batches, and tightens controls ahead of launch. We resolve process and any final product containment challenges, translate processes to commercial lines, and align master batch records, documentation, and risk assessments with cGMP and regulatory expectations to support smooth inspections and approvals.

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Registration Support & Commercial Product Testing

CPL’s analytical and microbiology laboratories deliver the comprehensive release, stability, and performance testing required for registration and commercial supply. We design and run ICH-aligned stability programs, comparability studies, and in vitro skin testing to support established shelf life, lifecycle management, and bioequivalence for generic products. All data are generated under cGMP and structured for seamless inclusion in CMC sections of NDA, ANDA, and 505(b)(2) filings, helping sponsors maintain compliance and navigate post-approval changes with confidence.

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Registration & Commercial-Scale Manufacturing

Our registration and commercial manufacturing services create a reliable bridge from late-phase development to sustained market supply for semi-solid and non-sterile liquid drug products. With batch sizes from 20kg to 5,000kg, we support PPQ and registration batches, launch stock, and ongoing commercial production under rigorous cGMP. Our 35-year experience with topical, nasal, and oral liquid formulations, combined with integrated packaging, serialization, and resilient supply chain management, ensures every batch meets regulatory expectations and market demand from launch through long-term lifecycle management.

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Packaging, Labeling, Serialization & Aggregation

At the commercial stage, packaging teams for non-sterile liquids and topicals must handle difficult-to-fill products while meeting global requirements for unit-level serialization, tamper-evident features, and full traceability under US DSCSA and EU FMD. CPL integrates bulk drug manufacturing with advanced packaging, labeling, serialization, and aggregation to deliver turnkey, cGMP-compliant solutions that de-risk launches, strengthen supply chain security, and help ensure uninterrupted global supply.

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Procurement, Planning, Scheduling & Warehousing

From the earliest forecast, CPL’s supply chain team manages raw materials, components, and packaging from vendor qualification and sourcing through receipt, testing, and release. Integrated planning and scheduling align inventory with production campaigns, while GMP-compliant warehousing, segregation, and environmental controls protect excipients, APIs, and packaging. The result is dependable, material management that supports true OTIF performance for semi-solid and non-sterile liquid programs.

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CPL Experience Spotlight

Sampling Strategy Collaboration Increased Product Sales

After successfully launching an alcohol-containing product in tubes and airless pumps, the customer sought an effective way to introduce a sampling program to increase market adoption and drive additional sales.

Commercial-Phase Capabilities At-a-Glance

CPL’s late-phase capabilities solidify formulations, processes, analytics, and supply so that semi-solid and liquid drug products are fully prepared for registration, approval, and launch. Our capabilities include:

Release testing

Stability testing & storage services (ICH)

Commercial filing product testing & registration support

Commercial production up to 5,000kg batches

Raw material procurement, planning, scheduling, sampling, and warehousing

Hormone (testosterone and estrogen) and corticosteroid handling

Experience with alcohol-containing and light-sensitive products

On-site packaging, labeling, and serialization

Post-approval lifecycle management

Skin Lab, skin testing services

Supporting Technologies & Facilities

40,000 ft2 laboratory space with state-of-the art analytical instrumentation

Pilot manufacturing suite (batch sizes from 20kg to 300kg)

State-of-the-art analytical instrumentation

140,000 ft2 GMP manufacturing

Intrinsically-safe (XP) suites

(8) GMP suites

Mixing kettles from 20kg to 5,000kg

Temperature control (heating/cooling capabilities)

Nitrogen blanketing

Yellow lighting

Dedicated to Excellence
from Molecule to Commercialization

CPL supports programs from early-phase through commercial launch, combining preformulation insight, robust semi-solid and non-sterile liquid development, scalable process design, and clinical and commercial manufacturing.

Pharmaceutical Development Services Icon

Pharmaceutical Development Services

Analytical & Product Testing Icon

Analytical & Product Testing

Clinical & Commercial Manufacturing Icon

Clinical & Commercial Manufacturing

Packaging, Labeling & Serialization Icon

Packaging, Labeling & Serialization

Semi-Solid & Non-Sterile Liquid Expertise Icon

Semi-Solid & Non-Sterile Liquid Expertise

Unique Product Handling Experience Icon

Unique Product Handling Experience

Concept to Commercial Capabilities Icon

Concept to Commercial Capabilities

Regulatory Classification-Specific Strategies Icon

Regulatory Classification-Specific Strategies

FAQs

Explore answers to common questions about commercial-scale manufacturing of semi-solid and non-sterile liquid drug products with CPL.
  • CPL is a specialist pharma CDMO focused on semi-solids and non-sterile liquids, providing commercial-scale GMP manufacturing for creams, ointments, gels, lotions, solutions, suspensions, nasal sprays, and other liquid pharmaceuticals. Services include registration and PPQ batches, routine commercial production, packaging and labeling, serialization and aggregation, ongoing stability programs, and lifecycle support for NDA, ANDA, and 505(b)(2) products.

  • Commercial manufacturing builds on late-phase process characterization and PPQ. CPL maps CPPs to CQAs, locks in validated processes and cleaning protocols. Detailed master batch records, risk assessments, and cGMP documentation support smooth inspections, continued process verification, and long-term compliance for semi-solid and non-sterile liquid manufacturing.

  • We perform fully validated analytical methods (ICH Q2) and ICH-aligned stability programs to support ongoing release testing, annual stability testing, and comparability for post-approval changes. QC testing covers assay, related substances, content uniformity, viscosity, pH, particle size, microbial limits, and in vitro skin testing ( IVRT/IVPT). CPL has a 35-year history of producing data packages structured to support CMC updates, supplements, and global regulatory commitments.

  • Our team combines validated commercial manufacturing with robust supply chain management, container closure expertise, and fully integrated primary and secondary packaging. Our packaging, labeling, serialization, and aggregation capabilities comply with US DSCSA and EU FMD using GS1-aligned standards. By aligning procurement, inventory, and OTIF-focused scheduling with cGMP production, CPL helps sponsors maintain uninterrupted global supply while protecting patients and deterring counterfeits.

Commitment.
Partnership. Legacy.

Leverage CPL’s 35 years of expertise in non-sterile liquids and semi-solids to ensure your program's success. We’ll support your product from molecule to market, or step in at any stage of its product lifecycle.

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